How to Install a Boost Controller (standard turbo, non-VNT)
- Locate a source of turbo boost pressure for the input side of the MBC (manual boost controller). This can be a port on the turbo outlet or the intake manifold. Connect a hose to this boost source and use a hose clamp or cable tie to hold it in place. *
- Locate the wastegate actuator cannister. This is located on the turbo and has a vacuum hose connection to it. ** Remove and plug the hose, using a cable tie to secure the plug. Connect the output end of the boost controller to the port which connected to the plugged hose.
- Connect the hose from boost source to the input side of the boost controller and secure with a hose clamp or cable tie..Adjust the boost controller to its lowest setting. Locate the Boost Controller as close as physically possible, to the turbo wastegate actuator, to reduce spiking. ***
- Take the vehicle to a parking lot or other location, off-road, where you can exercise full acceleration. A dyno is preferable, if available. Alternate acceleration runs with adjustment of the boost controller, until the desired boost level is achieved.
*If you are unable to source boost from one of these options, an alternative method is to drill and thread a hole in one of the intercooler pipes and install a pipe thread hose nipple. Hint: The closer you keep the boost source to the boost controller, the less spiking you will experience.
** There is a rod that extends from the rear of the actuator and connects to the exhaust side of the turbo. This is the lever that controls the actual wastegate.
***Dawes Devices MBCs are impervious to the heat from the turbo, but use cautions with other boost controllers, as they may be damaged from the heat.
Here’s a photo of how to install a manual boost controller, if it’s easier to read on your mobile devices: